Technical Support

 

Newsletter

August 2016 No. 16

Its newsletter time again! This month I am concentrating on safety glass. The first part of the newsletter is all about the legal requirements within the building regulations but rather than just turn out the same old info the second part has been written to help explain the different types and their uses.

Approved Document K –Protection from Falling, Collision and Impact

Requirement

K4 – Glazing with which people are likely to come into contact while in passage in or about the building shall:

a) If broken on impact, break in a way which is unlikely to cause injury; or

b) Resist impact without breaking; or

c) Be shielded or protected from impact.

The approved document gives guidance on the new requirement for glazing that is located:

a) Between floor level and 800mm above that level in internal walls

b) Between floor level and 1500mm above that level in a door, or in a side panel with 300mm of the door.

*Diagram reference, Approved Document K – Protection from falling, collision and impact – Chapter K4 – Section 5 – page 31. Can be accessed via www.planningportal.gov.uk Please visit for full information.*

The risks associated with glass can be reduced if the glass in the critical locations is:

1) Laminated glass – Laminated glass will break in the same way as the individual glasses that make up the laminate, but the cracked glass will continue to adhere to the plastics interlayer

2) Toughened (tempered) glass – Thermally toughened glass is comparatively difficult to break. If broken it will fragment into very small comparatively harmless pieces. This reduces the likelihood of the glass breaking in a dangerous way, but does not remove the risk entirely.

3) Glazed in small panes – Either as a single small pane or a series of panes.

 

 

 

 

 

 

 

 

 

4) Given permanent screen protection – So that the glazing is installed behind a protective screen.

This screen should:

a) Prevent a sphere 75mm coming into contact with the glazing;

b) Be robust and

c) Be difficult to climb.

                  Glazing that is afforded permanent screen protection, does not itself, need to comply with the requirement.

Safety glass

There are two main types of safety glass used in the home:

Toughened (tempered) glass

Four to five times harder to break than ordinary annealed glass, and if it breaks it does so safely by disintegrating into thousands of very small pieces with dulled edges. The normal thickness of 4mm is what is commonly used in most sliding patio doors and front and back doors in the replacement industry today.

Laminated glass

The other type of safety glass is laminated, which looks much like ordinary glass but has an almost indiscernible tint. The slight tint is the result of the sandwich structure of laminated glass where two layers of 3mm glass are used with a tough plastic interlayer called polyvinyl butyrain (pvb). The combination of the extra thickness, now 6.4mm overall, and the plastic interlayer is what gives it the slight tint. Although laminated glass uses ordinary non toughened annealed glass, when hit hard enough the outer layer of glass may crack, but the broken pieces will adhere firmly to the interlayer, and so stop splinters of glass flying off. This glass is particularly suitable where it is important to ensure the resistance of the whole sheet after breakage such as: shop-fronts, balconies, stair-railings, roof glazing.

Production

There are two types of laminated glass: PVB and resin laminated glass:

PVB laminated glass is two or more sheets of glass which are bonded together with one or more layers (PVB) under heat and pressure to form a single piece.

Resins laminated glass is manufactured by pouring liquid resin into the cavity between two sheets of glass which are held together until the resin cures.

Identifying safety glass:

All installed safety glass should be clearly marked with the British Standard test reference BS6206, with the letter L for laminated, and T for toughened, together with the company registration number of the supplier. If you want to identify (older) safety glass that may not have been marked at the time there are some tests which will give an indication, but I would stress should not be relied upon as being definite, and these are: Toughened – look at the glass carefully side on, a distortion, not too dissimilar in looks to sheet glass, should be noticeable where the glass has been heated and cooled.

Also with toughed glass the gas marks will be noticeable when looked at through polarised sunglasses NOT ordinary sunglasses. With Laminated, the only real test is an accurate measurement, which should show up a thickness of 6.4mm and not 6mm as with ordinary float glass.

Marking of Installed Safety Glass.

All glass installed in critical locations (see earlier diagram) should be marked to comply with regulations. If no mark is evident, it is behind the bead or it is blurred then it does not comply and must be replaced immediately.

The following information must be marked on the glass

Safety Glass Type   Marking In Accordance With

 BS 6262 – 4: 2005

 Thermally toughened soda lime silicate safety glass  Glass Co.

EN 12150 1

 Laminated Safety Glass  Glass Co.

EN 14449 2

 Safety Wired Glass  Glass Co.

EN 572 – 9 3

 Adhesive Backed Polymeric filmed Glass  Glass Co.

EN 12600 AF 2

 

 

Visual Quality

Transparent glass used in the manufacture of insulating glass units is identical to that used traditionally for single glass and will, therefore, have a similar level of quality.

Both panes of the sealed unit shall be viewed at right angles to the glass from the room side standing at a distance of not less than 2 metres but for toughened, laminated or coated glasses (not less than a distance of 3 metres) in natural daylight and not in direct sunlight with no visible moisture on the surface of the glass. The area to be viewed is the normal vision area with the exception of a 50mm wide band around the perimeter of the unit.

Flat transparent glass, including laminated or toughened (tempered) glass, shall be deemed acceptable if the following phenomena are neither obtrusive nor bunched:

• Totally enclosed seeds, bubbles or blisters; hairlines or blobs; fine scratches not more than 25mm long, minute embedded particles.

• Obtrusiveness of blemishes shall be judged by looking through the glass, not at it, under lighting conditions as described above.

When thermally toughened glass is viewed by reflection, the effect of the toughening process may be seen under certain lighting conditions. The visibility of surface colouration or patterns does not indicate deterioration in the physical performance of the toughened glass. Because of the nature of the toughening process, distortion will be accentuated when the glass is viewed in reflection or incorporated in insulating glass units.

Visible double reflection can occur under certain lighting aspect conditions, especially when viewed from an angle. This is an optical phenomenon arising from multiple surface reflections in sealed units.

The manufacture of flat laminated glass does not usually affect the visual quality of the glass incorporated in insulating glass units. However, the faults generally accepted above may be increased in number if several glasses and interlayers are used in the production of laminated glass. When viewed under certain light conditions, insulating glass units incorporating clear or tinted flat laminated glass may show a distortion effect caused by reflection on the multiple surfaces of the components of the laminated glass.

Brewster’s Fringes

The appearance of the optical phenomenon known as Brewster’s Fringes is not a defect of the glass, and can occur with any glass of high optical and surface quality. This phenomenon is a result of the high quality now being achieved worldwide by modern methods of glass manufacture. Brewster’s Fringes occur if wavelengths of light meet up with each other when they are exactly 180º out of phase – an example of the phenomenon known to physicists as the interference of light. The effect is similar to, although usually much smaller than, the interference fringes which can sometimes be seen on toughened glass windscreens. Brewsters’ Fringes occur when the surfaces of the glass are flat and the two panes of glass are parallel to each other, i.e. when the light transmission properties of the installation are of a very high order.

This phenomenon is not a defect of the product, being dependent on the laws of physics and not on the quality of the insulating glass. In fact it arises because modern glass made by the float process is flat, therefore, free of the distortion inherent in sheet glass. The occurrence of Brewster’s Fringes is in its nature rather like (though very much more rare than) the fact that under certain conditions, the observer will see a reflection of himself in any window or door – and no-one could claim that this was a defect of glass.

Note: Patterned Glass

The above criteria do not apply to patterned glass, as due to the method of manufacture, imperfections such as seeds and bubbles are deemed to be acceptable. Visual quality standard for installed insulating glass units constructed from flat transparent glass.

Austin Greene

Technical & Compliance Manager

 

Visit the Assure Website at www.assurewindowsanddoors.com

 

 

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Secured by Design

The windows and doors we supply and install, all have ‘Secure By Design’ which is a police security initiative; featuring locking mechanisms & key lockable handles. The doors have multi-point locking that includes hook and shoot bolts for maximum security, which conforms to PAS 23/24, an enhanced security design. This security aspect ensures that the locking cylinder is kite marked and has passed two lock snapping tests. Our composite doors are also ‘Secure By Design’ & PAS 23/24.

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